Availability: | |||||||||
---|---|---|---|---|---|---|---|---|---|
Quantity: | |||||||||
This is a self-developed new type of material for the rings of stretch reducing mill in the seamless steel tube rolling line. | |||||||||
The High Speed Steel Roll Ring is a specialized and high-performance component that is essential for the efficient operation of metal rolling mills. It is crafted with meticulous attention to detail, using the latest in material science and manufacturing technology. The roll ring's design is optimized to provide maximum performance and durability in high-speed rolling applications. It is a reliable and cost-effective solution for the production of high-quality rolled metal products.
The High Speed Steel Roll Ring is renowned for its exceptional wear and abrasion resistance. The unique composition of the high speed steel allows it to resist the wear and tear caused by the continuous contact with the metal being rolled. This high resistance ensures that the roll ring maintains its shape and performance over a long period, reducing the need for frequent replacements and minimizing production downtime.
During high-speed rolling, rotational stability is crucial. The High Speed Steel Roll Ring is designed to have excellent rotational stability, thanks to its balanced design and precise manufacturing. This stability helps to prevent vibrations and ensure smooth and consistent rolling operations. The roll ring's ability to rotate smoothly also contributes to the production of high-quality rolled products with uniform surface finish.
The High Speed Steel Roll Ring is compatible with a wide range of lubricants commonly used in the metal rolling industry. This compatibility ensures that the roll ring can operate efficiently with the chosen lubrication system, reducing friction and wear. The proper lubrication of the roll ring also helps to extend its service life and improve the overall performance of the rolling mill.
In the sheet metal rolling industry, the High Speed Steel Roll Ring is widely used for the production of thin and thick sheet metals. Whether it is for automotive body panels, appliance parts, or construction materials, the roll ring's precision and performance are essential in achieving the desired thickness and surface finish of the sheet metal products. Its high wear resistance allows for continuous rolling of large quantities of sheet metal without sacrificing quality.
For the production of tubes and pipes, the High Speed Steel Roll Ring plays a vital role. It is used in the various stages of tube and pipe rolling, from the initial shaping to the final sizing. The roll ring's ability to handle different types of metal materials and its high precision ensure that the tubes and pipes are rolled to the correct dimensions and have a smooth internal and external surface.
Spring steel is a specialized type of steel that requires precise rolling to achieve the desired mechanical properties. The High Speed Steel Roll Ring is well-suited for spring steel rolling, as it can handle the high-strength and high-elasticity characteristics of spring steel. The roll ring's high hardness and toughness ensure that the spring steel products are rolled to the required specifications, providing the necessary performance and durability for spring applications.
◆◇ Specification
Seamless Steel Tube Ring | |||
Brand | HBW ROLL | Material Code | HBWr01 |
Specification | Ø200-Ø650 | Hardness | 62-64HRC |
Hardness Drop | ≤3HSD | ||
Features & Advantages | 1. Less re-machining amount | ||
2.Total steel pass life can reach 4 times than cast iron rings, with high cost performance | |||
3. High wear resistance and impact toughness under thermal load | |||
4. Ring profile seldom changes, can effectively guarantee tube size and surface qaulity. | |||
5. No cracking or bursting phenomenon | |||
6. Good process ability with high machining efficiency | |||
Application | Seamless steel tube tension-reducing mill |
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade |
◆◇ Physical Properties
Properties | Tensile Strengt | Compressive Strength | |
≥700MPa | ≥2500MPa |
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.
The High Speed Steel Roll Ring is a specialized and high-performance component that is essential for the efficient operation of metal rolling mills. It is crafted with meticulous attention to detail, using the latest in material science and manufacturing technology. The roll ring's design is optimized to provide maximum performance and durability in high-speed rolling applications. It is a reliable and cost-effective solution for the production of high-quality rolled metal products.
The High Speed Steel Roll Ring is renowned for its exceptional wear and abrasion resistance. The unique composition of the high speed steel allows it to resist the wear and tear caused by the continuous contact with the metal being rolled. This high resistance ensures that the roll ring maintains its shape and performance over a long period, reducing the need for frequent replacements and minimizing production downtime.
During high-speed rolling, rotational stability is crucial. The High Speed Steel Roll Ring is designed to have excellent rotational stability, thanks to its balanced design and precise manufacturing. This stability helps to prevent vibrations and ensure smooth and consistent rolling operations. The roll ring's ability to rotate smoothly also contributes to the production of high-quality rolled products with uniform surface finish.
The High Speed Steel Roll Ring is compatible with a wide range of lubricants commonly used in the metal rolling industry. This compatibility ensures that the roll ring can operate efficiently with the chosen lubrication system, reducing friction and wear. The proper lubrication of the roll ring also helps to extend its service life and improve the overall performance of the rolling mill.
In the sheet metal rolling industry, the High Speed Steel Roll Ring is widely used for the production of thin and thick sheet metals. Whether it is for automotive body panels, appliance parts, or construction materials, the roll ring's precision and performance are essential in achieving the desired thickness and surface finish of the sheet metal products. Its high wear resistance allows for continuous rolling of large quantities of sheet metal without sacrificing quality.
For the production of tubes and pipes, the High Speed Steel Roll Ring plays a vital role. It is used in the various stages of tube and pipe rolling, from the initial shaping to the final sizing. The roll ring's ability to handle different types of metal materials and its high precision ensure that the tubes and pipes are rolled to the correct dimensions and have a smooth internal and external surface.
Spring steel is a specialized type of steel that requires precise rolling to achieve the desired mechanical properties. The High Speed Steel Roll Ring is well-suited for spring steel rolling, as it can handle the high-strength and high-elasticity characteristics of spring steel. The roll ring's high hardness and toughness ensure that the spring steel products are rolled to the required specifications, providing the necessary performance and durability for spring applications.
◆◇ Specification
Seamless Steel Tube Ring | |||
Brand | HBW ROLL | Material Code | HBWr01 |
Specification | Ø200-Ø650 | Hardness | 62-64HRC |
Hardness Drop | ≤3HSD | ||
Features & Advantages | 1. Less re-machining amount | ||
2.Total steel pass life can reach 4 times than cast iron rings, with high cost performance | |||
3. High wear resistance and impact toughness under thermal load | |||
4. Ring profile seldom changes, can effectively guarantee tube size and surface qaulity. | |||
5. No cracking or bursting phenomenon | |||
6. Good process ability with high machining efficiency | |||
Application | Seamless steel tube tension-reducing mill |
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade |
◆◇ Physical Properties
Properties | Tensile Strengt | Compressive Strength | |
≥700MPa | ≥2500MPa |
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.