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| Depending on the size, Speed and temperature of the users' wire rod process. HBW will supply HSS Rolling Rings that yield perfect steel products | |||||||||
The High Speed Steel Roll Ring is a remarkable innovation in the field of metal rolling components. It is designed to offer a combination of high performance, durability, and versatility. The roll ring is manufactured using advanced manufacturing techniques and strict quality control measures to ensure its reliability and excellence. It is a trusted choice for metal rolling mills worldwide, enabling them to produce high-quality rolled products efficiently.
The High Speed Steel Roll Ring has a high load-bearing capacity, allowing it to support heavy loads during the rolling process. This is essential for rolling large and thick metal sections, as well as for handling materials with high strength. The roll ring's robust construction and high strength materials enable it to withstand the significant forces exerted on it, ensuring stable and continuous operation.
During high-speed rolling, a large amount of heat is generated. The High Speed Steel Roll Ring is designed to have efficient heat dissipation capabilities. Its good thermal conductivity and optimized design allow for rapid heat transfer away from the working surface of the roll ring. This helps to maintain the roll ring's temperature within an acceptable range, preventing thermal softening and ensuring its mechanical properties remain intact.
The manufacturing process of the High Speed Steel Roll Ring includes strict tolerance control. Every dimension of the roll ring is precisely controlled to ensure that it meets the required specifications. This high precision tolerance control is crucial for the smooth operation of the rolling mill and the production of high-quality rolled products. It also reduces the need for adjustments and fine-tuning during the rolling process, saving time and improving productivity.
In heavy machinery manufacturing, such as the production of bulldozers, cranes, and excavators, the High Speed Steel Roll Ring is used in the rolling of metals for critical components. The roll ring's high load-bearing capacity and durability are essential for withstanding the heavy stresses and impacts experienced in these machines. Its precision also ensures the accurate formation of components, contributing to the overall performance and reliability of the heavy machinery.
For bridge construction, the High Speed Steel Roll Ring is used in the rolling of steel components, such as beams and girders. The roll ring's ability to handle large-scale rolling with high precision is crucial for ensuring the structural integrity of the bridges. Its resistance to wear and fatigue also helps to ensure the long service life of the bridge components, which is of utmost importance for public safety.
In shipbuilding, the High Speed Steel Roll Ring is involved in the production of various metal parts for ships, including hull plates, propeller shafts, and structural members. The roll ring's performance in handling large metal sheets and its resistance to corrosion (due to its inherent properties and optional surface treatments) make it suitable for the marine environment. Its precision is also vital for ensuring the proper fit and assembly of ship components.
◆◇ Specification
KOCKS RING | |||
Brand | HBW ROLL | Material Code | HBWr03 |
Specification | Ø200-Ø550 | Each Re-machining | ≤0.8mm (reducing) |
Hardness | 60-63HRC | Surface Hardness Uniformity | ≤1.5HRC |
Features & Advantages | 1. High abrasion resistance | ||
2. Small hardness drop | |||
3. Less re-machining amount | |||
4. High wear resistance and impact toughness under thermal load | |||
5. No Bursting problem, especially when rolling large size bar above Ø20mm | |||
6. Good process ability with high machining efficiency | |||
| Application | KOCKS RSB. Applicable of special steel bar (finish size ≥Ø20mm ) rolling | ||
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade | ||
◆◇ Physical Properties
| Properties | Tensile Strengt | Compressive Strength | |
| ≥700MPa | ≥2500MPa | ||
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.
The High Speed Steel Roll Ring is a remarkable innovation in the field of metal rolling components. It is designed to offer a combination of high performance, durability, and versatility. The roll ring is manufactured using advanced manufacturing techniques and strict quality control measures to ensure its reliability and excellence. It is a trusted choice for metal rolling mills worldwide, enabling them to produce high-quality rolled products efficiently.
The High Speed Steel Roll Ring has a high load-bearing capacity, allowing it to support heavy loads during the rolling process. This is essential for rolling large and thick metal sections, as well as for handling materials with high strength. The roll ring's robust construction and high strength materials enable it to withstand the significant forces exerted on it, ensuring stable and continuous operation.
During high-speed rolling, a large amount of heat is generated. The High Speed Steel Roll Ring is designed to have efficient heat dissipation capabilities. Its good thermal conductivity and optimized design allow for rapid heat transfer away from the working surface of the roll ring. This helps to maintain the roll ring's temperature within an acceptable range, preventing thermal softening and ensuring its mechanical properties remain intact.
The manufacturing process of the High Speed Steel Roll Ring includes strict tolerance control. Every dimension of the roll ring is precisely controlled to ensure that it meets the required specifications. This high precision tolerance control is crucial for the smooth operation of the rolling mill and the production of high-quality rolled products. It also reduces the need for adjustments and fine-tuning during the rolling process, saving time and improving productivity.
In heavy machinery manufacturing, such as the production of bulldozers, cranes, and excavators, the High Speed Steel Roll Ring is used in the rolling of metals for critical components. The roll ring's high load-bearing capacity and durability are essential for withstanding the heavy stresses and impacts experienced in these machines. Its precision also ensures the accurate formation of components, contributing to the overall performance and reliability of the heavy machinery.
For bridge construction, the High Speed Steel Roll Ring is used in the rolling of steel components, such as beams and girders. The roll ring's ability to handle large-scale rolling with high precision is crucial for ensuring the structural integrity of the bridges. Its resistance to wear and fatigue also helps to ensure the long service life of the bridge components, which is of utmost importance for public safety.
In shipbuilding, the High Speed Steel Roll Ring is involved in the production of various metal parts for ships, including hull plates, propeller shafts, and structural members. The roll ring's performance in handling large metal sheets and its resistance to corrosion (due to its inherent properties and optional surface treatments) make it suitable for the marine environment. Its precision is also vital for ensuring the proper fit and assembly of ship components.
◆◇ Specification
KOCKS RING | |||
Brand | HBW ROLL | Material Code | HBWr03 |
Specification | Ø200-Ø550 | Each Re-machining | ≤0.8mm (reducing) |
Hardness | 60-63HRC | Surface Hardness Uniformity | ≤1.5HRC |
Features & Advantages | 1. High abrasion resistance | ||
2. Small hardness drop | |||
3. Less re-machining amount | |||
4. High wear resistance and impact toughness under thermal load | |||
5. No Bursting problem, especially when rolling large size bar above Ø20mm | |||
6. Good process ability with high machining efficiency | |||
| Application | KOCKS RSB. Applicable of special steel bar (finish size ≥Ø20mm ) rolling | ||
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade | ||
◆◇ Physical Properties
| Properties | Tensile Strengt | Compressive Strength | |
| ≥700MPa | ≥2500MPa | ||
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.