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| This is a self-developed new type of material for the rings in the Pre-finishing stand of high speed wire rolling line. | |||||||||
The High Speed Steel Roll Ring is a top-of-the-line product that has been engineered to revolutionize the metal rolling operations. Made from superior quality high speed steel, this roll ring is built to endure the toughest conditions in the rolling mills. It undergoes a series of advanced manufacturing processes, including precise forging, heat treatment, and grinding, to ensure its superior performance. The roll ring's design is optimized to provide maximum efficiency and reliability, making it an indispensable part of any modern rolling mill.
The High Speed Steel Roll Ring boasts a high level of hardness, which is a key factor in its excellent performance. This hardness allows it to resist deformation and wear during the rolling process, even when dealing with hard and abrasive materials. The roll ring's hardness is carefully controlled during the heat treatment process, ensuring that it maintains its mechanical properties throughout its service life.
Precision is at the core of the High Speed Steel Roll Ring's design. Every aspect of its manufacturing, from the forging of the raw material to the final grinding of the surface, is carried out with extreme precision. This results in a roll ring with tight tolerances and a smooth surface finish, which is essential for producing high-quality rolled products. The precision engineering also ensures that the roll ring operates smoothly and quietly, reducing energy consumption and maintenance costs.
In addition to its mechanical properties, the High Speed Steel Roll Ring also offers good corrosion resistance. This is particularly important in environments where the roll ring may be exposed to moisture or corrosive substances. The corrosion resistance helps to extend the service life of the roll ring and maintain its performance over time.
When it comes to rolling stainless steel, the High Speed Steel Roll Ring is the ideal choice. Stainless steel is a challenging material to roll due to its high strength and work hardening characteristics. The roll ring's superior hardness and wear resistance enable it to handle the demands of stainless steel rolling, producing high-quality stainless steel products with consistent dimensions and surface finish.
Nickel alloys are widely used in various industries due to their excellent corrosion resistance and high-temperature properties. The High Speed Steel Roll Ring is well-suited for rolling nickel alloys, as it can withstand the high temperatures and mechanical stresses involved in the process. The roll ring's precision engineering ensures that the nickel alloy products are rolled to the required specifications.
For the rolling of specialty metals such as titanium, zirconium, and tantalum, the High Speed Steel Roll Ring provides the necessary performance and reliability. These specialty metals require precise rolling processes to achieve the desired properties. The roll ring's combination of high hardness, precision, and corrosion resistance makes it an excellent choice for these applications.
◆◇ Specification
High Speed Wire Pre-finishing Mill Ring | |||
Brand | HBW ROLL | Material Code | HBWr05 |
Specification | Ø150-Ø320 | Hardness | 61-64HRC |
Hardness Drop/10mm | ≤2HSD | Surface Hardness Uniformity | ≤3HSD |
Each Re-machining | ≤0.8mm (reducing) | ||
Features & Advantages | 1. High wear resistance and impact toughness under thermal load | ||
2. No cracking or bursting phenomenon | |||
3. Less re-machining amount | |||
4. Good process ability with high machining efficiency | |||
5. Total steel pass life can reach over 70% that of TC rings and price only 40% of TC rings. | |||
Application | High speed wire pre-finishing stands | ||
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade | ||
◆◇ Physical Properties
| Properties | Tensile Strengt | Compressive Strength | |
| ≥700MPa | ≥2500MPa | ||
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.
The High Speed Steel Roll Ring is a top-of-the-line product that has been engineered to revolutionize the metal rolling operations. Made from superior quality high speed steel, this roll ring is built to endure the toughest conditions in the rolling mills. It undergoes a series of advanced manufacturing processes, including precise forging, heat treatment, and grinding, to ensure its superior performance. The roll ring's design is optimized to provide maximum efficiency and reliability, making it an indispensable part of any modern rolling mill.
The High Speed Steel Roll Ring boasts a high level of hardness, which is a key factor in its excellent performance. This hardness allows it to resist deformation and wear during the rolling process, even when dealing with hard and abrasive materials. The roll ring's hardness is carefully controlled during the heat treatment process, ensuring that it maintains its mechanical properties throughout its service life.
Precision is at the core of the High Speed Steel Roll Ring's design. Every aspect of its manufacturing, from the forging of the raw material to the final grinding of the surface, is carried out with extreme precision. This results in a roll ring with tight tolerances and a smooth surface finish, which is essential for producing high-quality rolled products. The precision engineering also ensures that the roll ring operates smoothly and quietly, reducing energy consumption and maintenance costs.
In addition to its mechanical properties, the High Speed Steel Roll Ring also offers good corrosion resistance. This is particularly important in environments where the roll ring may be exposed to moisture or corrosive substances. The corrosion resistance helps to extend the service life of the roll ring and maintain its performance over time.
When it comes to rolling stainless steel, the High Speed Steel Roll Ring is the ideal choice. Stainless steel is a challenging material to roll due to its high strength and work hardening characteristics. The roll ring's superior hardness and wear resistance enable it to handle the demands of stainless steel rolling, producing high-quality stainless steel products with consistent dimensions and surface finish.
Nickel alloys are widely used in various industries due to their excellent corrosion resistance and high-temperature properties. The High Speed Steel Roll Ring is well-suited for rolling nickel alloys, as it can withstand the high temperatures and mechanical stresses involved in the process. The roll ring's precision engineering ensures that the nickel alloy products are rolled to the required specifications.
For the rolling of specialty metals such as titanium, zirconium, and tantalum, the High Speed Steel Roll Ring provides the necessary performance and reliability. These specialty metals require precise rolling processes to achieve the desired properties. The roll ring's combination of high hardness, precision, and corrosion resistance makes it an excellent choice for these applications.
◆◇ Specification
High Speed Wire Pre-finishing Mill Ring | |||
Brand | HBW ROLL | Material Code | HBWr05 |
Specification | Ø150-Ø320 | Hardness | 61-64HRC |
Hardness Drop/10mm | ≤2HSD | Surface Hardness Uniformity | ≤3HSD |
Each Re-machining | ≤0.8mm (reducing) | ||
Features & Advantages | 1. High wear resistance and impact toughness under thermal load | ||
2. No cracking or bursting phenomenon | |||
3. Less re-machining amount | |||
4. Good process ability with high machining efficiency | |||
5. Total steel pass life can reach over 70% that of TC rings and price only 40% of TC rings. | |||
Application | High speed wire pre-finishing stands | ||
◆◇ Chemical Analysis
Material | HBW Patented Chemical Composition (%) | |||||||||||
C | Si | Mn | Cr | Ni | Mo | V | W | P & S | Nb | Co | Others | |
HSS (Alloy composition changes based on different grades) | 1.5 ~ 2.10 | 0.3 ~ 1.0 | 0.30 ~ 0.70 | 3.00 ~ 6.00 | 0.50 ~ 1.50 | 3.0 ~ 7.0 | 2.0 ~ 8.0 | 1.0 ~ 8.0 | ≤0.03 | Depends on HSS Grade | ||
◆◇ Physical Properties
| Properties | Tensile Strengt | Compressive Strength | |
| ≥700MPa | ≥2500MPa | ||
◆◇ Micro structure
Excellent Technical of HBW’s Patented Casting and HT Process Guarantee the Superior Micro-structure of each HSS Rolls.
Metallographic Micrograph are available to supply in HBW.